Food ProcessingOperational
Poultry Processing — High-Speed Overhead Chain Conveyor & Weighing System
Full automation of a high-speed poultry processing overhead chain conveyor with integrated carcass weighing and grading. The system sorts birds into 16 configurable weight stations in real time, with live counters, total weight tracking, and production statistics displayed on WinCC SCADA. Speed synchronization across the chain sustains throughput exceeding 12,000 birds per hour with zero accumulation errors.
High-speed overhead chain conveyor16-station automatic weight gradingSiemens S7 PLC + WinCC SCADALive production counters & OEEConfigurable Min/Max weight rangesAlarm management & historian
EnergyOperational
Industrial Energy Monitoring — Multi-Site Real-Time Platform
Design and deployment of a comprehensive energy monitoring platform across large industrial facilities. Schneider EasyLogic smart meters connected via Modbus to Com'X gateways, with real-time data acquisition, TimescaleDB storage, and Grafana dashboards — all containerized with Docker for reliable 24/7 operation. Dashboards display voltage, current, power factor, frequency, and energy consumption with full historical trending, accessible online and offline.
Schneider EasyLogic PM series metersCom'X 510 gateways (Modbus TCP)Python acquisition service (60s polling)TimescaleDB with automated aggregationGrafana dashboards (online + offline)Docker containerized deployment
Steel & MetalCommissioned
Steel Plant — Arc Furnace & Continuous Casting Automation
Complete automation of a 50-ton electric arc furnace and a 3-line continuous casting machine for a major steel producer. The system covers furnace power regulation, electrode control, tap sequence interlocking, and the full casting line from ladle turret to strand cutting — with SCADA visualization of all process variables and safety interlocks throughout.
50-ton electric arc furnace control3-line continuous casting automationElectrode regulation & power controlTap sequence & ladle turret logicSCADA process visualizationFull safety interlock system
Food & Cold ChainOperational
Ice Cream Manufacturing — Servo Control & Production Line Automation
Automation of ice cream production lines across multiple facilities, covering precise temperature regulation, product positioning, and multi-axis servo drive synchronization using Allen Bradley systems. The scope includes dosing control, mold handling, hardening tunnel sequencing, and wrapper machine integration — with full HMI visibility across each line.
Allen Bradley servo drive controlMulti-axis synchronizationTemperature regulation & dosingMold handling & tunnel sequencingWrapper machine integrationMulti-line HMI visualization
RefrigerationOperational
NH3 Refrigeration & Cooling System Control
Design and commissioning of control systems for industrial ammonia-based refrigeration plants. Full automation of compressor sequencing, condenser regulation, evaporator control, and defrost cycles — with comprehensive safety logic for NH3 leak detection, emergency shutdown, and pressure relief. Remote monitoring enables operators to manage multiple cold rooms and freezer zones from a central HMI.
NH3 compressor sequencingCondenser & evaporator regulationAutomated defrost cycle controlNH3 leak detection & ESDCold room & freezer zone controlRemote monitoring & alarming
Agriculture & FeedCommissioned
Automatic Fodder Production — 3-Line SCADA System
Full turnkey automation of a 3-line fodder production facility, from raw material intake through mixing, pelleting, and bagging. Each line operates independently with recipe-based batch control, all supervised from a central SCADA system. Live production tracking, batch reporting, and alarm management give operators complete control over throughput and quality at every stage.
3 fully automated production linesRecipe-based batch controlRaw material to bagging automationCentralized SCADA supervisionLive batch reporting & OEEAlarm management & historian
Water & UtilitiesOperational
Water Treatment — SCADA & Remote Monitoring
SCADA system for a water treatment plant with remote monitoring capabilities. Real-time visualization of pump stations, chemical dosing, flow rates, and tank levels — with alarm management, trend logging, and secure remote access for operators on any device.
Schneider M340 PLC + Vijeo DesignerMulti-station pump controlChemical dosing automationHistorical data trendingSecure VPN remote accessMobile operator interface